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Jones Shipman 1011 Surface Grinder 1

Jones Shipman 1011 Surface Grinder 1 Specification

Product Type
Surface Grinder

General Use
Metal Surface Grinding

Material
Cast iron (machine bed)

Type
Conventional

Capacity
Maximum Grind Size: 450 mm x 220 mm

Weight (kg)
Approx 1200 kg

Computerized
No

Automatic
Semi-automatic

PLC Control
No

Power Source
Electric

Power Consumption
1.5 kW

Rigidity
High structural rigidity

Voltage
415 V

Motor
1.5 HP Grinding Motor

Table Size
457 mm x 254 mm (18 x 10)

Spindle Speed
2800 rpm

Axial Choice
Manual / Automatic

Dimension (L*W*H)
Approx 1600 mm x 1300 mm x 1800 mm

Feature
Precision surface grinding, robust cast construction

Color
Grey

Table Crosswise Travel
230 mm

Magnetic Chuck Size
200 mm x 450 mm (optional accessory)

Maximum Distance Table Surface to Spindle Centre
400 mm

Wheel Head
Vertical adjustment manual

Work Table Longitudinal Travel
480 mm

Machine Construction
Heavy duty, vibration-free castings

Coolant System
Fitted with standard coolant system

Grinding Wheel Size
180 mm x 13 mm x 31.75 mm

Hand Wheel Graduation
0.002 mm for cross and vertical movement

Lubrication
Centralized lubrication system

About Jones Shipman 1011 Surface Grinder 1

JONES SHIPMAN 1011 SURFACE GRINDER #1

Advanced Precision and Robust Build

Crafted from heavy-duty, vibration-free cast iron, the Jones Shipman 1011 Surface Grinder guarantees precision grinding and reliable performance. The machine's high structural rigidity minimizes deflection, ensuring consistent results even during demanding operations.

Versatile Grinding Capacity

With a generous longitudinal table travel of 480 mm and crosswise travel of 230 mm, the 1011 model accommodates workpieces up to 450 mm x 220 mm. The precision hand wheel graduation of 0.002 mm for cross and vertical movement enhances machining accuracy for fine tasks.

Efficient Cooling and Lubrication Systems

Fitted with a standard coolant system and centralized lubrication, this grinder manages heat and friction effectively during operation. These features help prolong machine life and maintain surface quality by preventing overheating and ensuring smooth component movement.

FAQ's of Jones Shipman 1011 Surface Grinder 1:

Q: How does the Jones Shipman 1011 Surface Grinder achieve high precision in metal surface grinding?

A: Precision is ensured by the robust cast iron construction, fine hand wheel graduations of 0.002 mm for cross and vertical movements, and a rigid design that minimizes vibration, allowing for consistent, accurate metal finishing.

Q: What is the process for adjusting the grinding wheel and work table on this machine?

A: The wheel head can be manually adjusted vertically, while the work table enables both longitudinal and crosswise travel. Accurate adjustments are made via graduated hand wheels, providing precise control over grinding operations.

Q: When should the coolant system be used during grinding?

A: It is recommended to use the standard coolant system continuously during metal grinding to manage heat, reduce friction, and prevent thermal damage to both the workpiece and the grinding wheel.

Q: Where is this surface grinder typically utilized?

A: The Jones Shipman 1011 is commonly employed in workshops, manufacturing plants, tool rooms, and industrial settings throughout India requiring high-precision surface grinding of metal components.

Q: What steps are involved in routine maintenance of the Jones Shipman 1011?

A: Routine maintenance includes checking and refilling the coolant, monitoring and replenishing lubricant through the centralized system, cleaning the magnetic chuck if used, inspecting hand wheels for free movement, and ensuring the grinding wheel's condition.

Q: How does high structural rigidity benefit the usage of this grinder?

A: High structural rigidity enhances accuracy by minimizing vibrations and deflection, resulting in superior surface finish and prolonged machine life, which is vital for precision grinding tasks.

Q: What are the advantages of the optional magnetic chuck accessory?

A: The magnetic chuck offers secure, convenient workholding for ferrous materials, facilitating faster setup, improved safety, and consistent results during surface grinding operations.