Minimum Order Quantity : 1 Number

Automatic: Yes

Axial Choice: X, Y, Z Axes

Bar Feeder: No

Capacity: Multiple Pallet

Color: Other, White/Gray

Computerized: Yes

Dimension (L*W*H): 3780 x 3100 x 2995 mm

Feature: Other, High Precision, Heavy Duty Build

General Use: Metal Cutting & Machining

Material: Other, Cast Iron/Metal

Motor: Other, AC Spindle Motor

PLC Control: Yes

Power Consumption: 35 kVA

Power Source: Electric

Product Type: Horizontal Machining Center (HMC)

Rigidity: High

Spindle Speed: 10,000 rpm

Table Size: 500 x 500 mm

Type: Other, CNC Machine

Voltage: 220/380/415 V

Weight (kg): 13000 kg

Pallet Load Capacity: 700 kg

Spindle Taper: BT50

Chip Conveyor: Yes

Pallet Change System: Automatic

Rapid Traverse Rate (X/Y/Z): 50 m/min

Repeatability: ±0.003 mm

Coolant System: Built-in Flood Coolant

Maximum Workpiece Size: 800 mm Diameter x 1000 mm Height

Cutting Feed Rate: 1 – 20,000 mm/min

Control System: Mori Seiki MSC or Fanuc Control

Tool Magazine Capacity: 60 tools

Positioning Accuracy: ±0.005 mm

Air Pressure Required: 0.5 – 0.8 MPa

*MORI SEIKI HS500 HMC*

CATEGORY : HORIZONTAL MACHINING CENTERS HMC
CAPACITY : 500 x 500
YEAR OF CONSTRUCTION : 2001
Reference No: 1992

Technical Specifications:

Mori Seiki HS500 Horizontal Machining Center

Year
2001

Control
SEIKI-SEICOS 16M FANUC 16i M

Pallet dimensions
500 x 500 mm

Traverse
680 x 680 x 680 mm

Guideways
LM

Index Angle
360 Degrees

Load on Pallet
500 Kg

Distance from spindle centre to table center
50 730 mm

Distance from spindle nose to table center
150 830 mm

Spindle Nose
NT. 40

Spindle Speed Change
Fully Automatic & Stepless

Spindle Speed
12000 RPM

Least input increment
0.001 mm 1 Micron

Cutting Feed Rate
20000 mm min

Jog Feed
5000 mm/min

Rapid Feed Rate
45000 mm min

Spindle Motor AC
22 25 kW

Hydraulic Motor
2.2 4 kW p

Feed Motor for X Y Z
FANUCMODEL alpha2 alpha30B/ alpha22

Table Index Motor
FANUCMODEL alpha2

ATC
120 Tools

Max. Tool Diameter
95mm

Max. Tool Length
400mm

Max. Tool Weight
10 Kg

APC Method of Change
Rotary Type

Machine Weight
10500 Kgs

Integrated High-Torque Spindle

Advanced Automation for Increased Productivity

Equipped with an automatic pallet change system, the Mori Seiki HS500 HMC streamlines workflow by minimizing idle time and enabling high-volume production. Its multiple pallet capacity ensures efficient batch processing and reduces manual intervention, making it ideal for continuous metal machining operations.

High Precision and Heavy Duty Performance

Designed for reliability, the HS500 uses a robust cast iron and metal build, offering exceptional rigidity and durability. Precision engineering enables positioning accuracy of 0.005 mm and repeatability of 0.003 mm, meeting the requirements of exacting industries like aerospace and automotive manufacturing.

Superior Control and Flexibility

Control options include Mori Seiki MSC or Fanuc systems, both of which facilitate advanced CNC programming and real-time monitoring. PLC control and computerized functions enhance customization, while rapid X, Y, and Z axes movements (up to 50 m/min) support efficient, multi-axis machining.

FAQ's of Mori Seiki Hs500 Hmc:

Q: How does the automatic pallet change system improve workflow efficiency on the Mori Seiki HS500 HMC?

A: The automatic pallet change system enables uninterrupted machining by swiftly swapping pallets, reducing downtime between jobs. This feature allows operators to set up new workpieces while the machine is running, maximizing productivity for high-volume manufacturing.

Q: What types of materials can the Mori Seiki HS500 HMC handle?

A: This CNC machine is suitable for cutting and machining various metals, including cast iron and steel, due to its high rigidity, powerful AC spindle motor, and optimized BT50 spindle taper design.

Q: When is it beneficial to use the full tool magazine capacity of 60 tools?

A: Utilizing the full 60-tool magazine is beneficial during complex or multi-stage machining operations requiring frequent tool changes. It increases flexibility and minimizes tool setup time, especially for intricate parts or varied production runs.

Q: Where can the Mori Seiki HS500 HMC be installed?

A: The Mori Seiki HS500 HMC can be installed in industrial settings such as metalworking factories, precision engineering shops, and large manufacturing plants. Its robust build and adaptable voltage range (220/380/415 V) suit various facilities across India.

Q: What is the process for changing workpieces on the machine?

A: Workpiece changing is achieved through the built-in automatic pallet change mechanism. Operators prepare new pallets off-line and seamlessly swap them in, assisted by the machine's rapid traverse and computerized control systems.

Q: How does the built-in flood coolant and chip conveyor system benefit machining operations?

A: The integrated flood coolant efficiently cools the cutting zone, reducing thermal distortion and tool wear for refined finishes. Simultaneously, the chip conveyor ensures effective removal of swarf, maintaining clean operation and preventing machine blockages.

Q: What advantages does the high positioning accuracy and repeatability provide?

A: Positioning accuracy of 0.005 mm and repeatability of 0.003 mm ensure consistently precise machining results, which is essential for critical applications such as aerospace components and high-tolerance automotive parts.