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Mazak Variaxis 500-5x 5 Axis Twin Pallet Vmc (Transit)

Mazak Variaxis 500-5x 5 Axis Twin Pallet Vmc (Transit) Specification

Product Type
Vertical Machining Center (VMC)

General Use
Precision Machining for Die, Mold, Aerospace, Medical Industries

Material
Cast Iron Base & Structure

Type
Twin Pallet Machining Center

Capacity
500 kg (per pallet)

Weight (kg)
8,000 kg

Computerized
Yes

Automatic
Yes

PLC Control
Yes (MAZATROL CNC System)

Bar Feeder
No

Power Source
Electric

Power Consumption
22 kVA

Rigidity
High

Voltage
220-415 V

Motor
Main Spindle Motor 18.5/15 kW (30 min/cont.)

Table Size
500 mm diameter (pallet)

Spindle Speed
12,000 rpm

Axial Choice
5 Axis (X,Y,Z,B,C)

Dimension (L*W*H)
3,000 x 3,040 x 2,940 mm

Feature
Twin Pallet, Simultaneous 5 Axis Machining, High Accuracy

Color
White/Grey

Rapid Traverse Rate (X/Y/Z)
42 m/min

X Axis Travel
510 mm

Chip Conveyor
Yes, Standard

Maximum Load per Pallet
200 kg

Z Axis Travel
510 mm

Air Supply Requirement
0.5 MPa (5 bar)

Number of Pallets
2 (Twin Pallet)

Y Axis Travel
510 mm

Tool Storage Capacity
30 Tools (ATC)

Application
Aerospace, Medical, Automotive Precision Parts Machining

Positioning Accuracy
0.003 mm

Repeatability
0.002 mm

Coolant System
Through Spindle Coolant

C Axis Rotation
360 Degrees

Control System
Mazak Mazatrol Matrix

Spindle Taper
BT40

A Axis Rotation
-120 to +30 Degrees

Automatic Tool Changer
Yes

About Mazak Variaxis 500-5x 5 Axis Twin Pallet Vmc (Transit)

*MAZAK VARIAXIS 500-5X 5 AXIS TWIN PALLET VMC (TRANSIT)*

CATEGORY : VERTICAL MACHINING CENTERS (VMC)
CAPACITY : 510 x 510 x 460 mm
YEAR OF CONSTRUCTION : 2003
Reference No: 3877
Video Link: https://corelmachine.com/wp-content/uploads/2023/03/Mazak-Variaxis-Corel-Video.mov

Technical Specifications:

WORKING CAPACITY
Travels (XYZ): 510 x 510 x 460 mm
A Axis: -120 / +30 Deg
C Axis: 0.001 Deg
Pallet Size: 500 x 400 mm
Max Workpiece Size: 500 Dia x 405 High
Max Workpiece Weight: 300 Kgs

CNC
Control: Mazatrol 640M

SPINDLE
Spindle Speeds: 12000 RPM (TBC)

Twin Pallet

High-Performance 5-Axis Machining

Achieve intricate geometries and tight tolerances with the Mazak Variaxis 500-5xs simultaneous 5-axis machining. Its robust cast iron base and highly rigid construction make it the machine of choice for critical applications in aerospace, medical, and automotive industries.

Boost Productivity with Twin Pallet System

The integrated twin pallet system facilitates efficient workpiece loading and unloading, reducing idle times and maximizing operational throughput. Each pallet supports loads up to 200 kg, allowing production flexibility for multiple component types.

Precision and Reliability Assured

With rapid traverse rates up to 42 m/min, positioning accuracy of 0.003 mm, and repeatability of 0.002 mm, this VMC excels in tasks demanding the highest level of precision. Advanced coolant and chip management systems ensure smooth, uninterrupted operation.

FAQs of Mazak Variaxis 500-5x 5 Axis Twin Pallet Vmc (Transit):

Q: How does the twin pallet system enhance production efficiency?

A: The twin pallet system enables operators to load or unload workpieces on one pallet while the machine continues machining on the other. This significantly reduces downtime and improves overall productivity by streamlining the workflow.

Q: What types of parts and industries is the Mazak Variaxis 500-5x best suited for?

A: This VMC is designed for high-precision machining of components in aerospace, medical, die and mold, and automotive sectors. Its ideal for complex geometries and tight tolerances frequently required in these industries.

Q: Where can the Mazak Variaxis 500-5x be installed and operated?

A: The machine is suitable for installation in industrial manufacturing facilities with access to a 220-415 V power source and a stable 0.5 MPa (5 bar) air supply. Its compact footprint (3,000 x 3,040 x 2,940 mm) supports a wide range of shop environments.

Q: What process control and automation features does this VMC offer?

A: Equipped with the Mazak Mazatrol Matrix CNC system, users benefit from user-friendly controls, PLC automation, and computerized operations. The 30-tool ATC and chip conveyor further support automated workflows and minimized manual intervention.

Q: When is through spindle coolant particularly advantageous?

A: Through spindle coolant is especially beneficial during deep drilling and high-speed machining, helping to extend tool life, maintain tight tolerances, and remove chips efficiently from the work area to enhance surface finishes.

Q: What is the maximum weight capacity per pallet, and how does it impact machining?

A: Each pallet can support up to 200 kg, allowing the machining of heavy or multiple parts in a single setup. This capacity ensures versatility for larger or batch-production applications while maintaining stability during operation.

Q: What are the main benefits of choosing the Mazak Variaxis 500-5x for precision machining?

A: The main benefits include simultaneous 5-axis machining for complex parts, high accuracy and repeatability, automated twin pallet system for continuous operation, robust construction, and advanced control systemsresulting in greater productivity and superior part quality.